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Vector Mobilise For A New Challenging Intelligent Pigging Campaign – Brazil 6”/8” X 6km Ammonia Pipeline

  • Oct 24, 2025
  • 2 min read

Updated: Feb 2

Vector Inspection is mobilising once again in October for a particularly challenging baseline inspection on an ammonia pipeline in Brazil. This pipeline stretches over 6 km and features multi-diameter sections (6"→ 8"→ 6") with tight 1.5D bends.



A Significant Milestone


This project represents a significant milestone. The line has never been inspected before. This makes it the first baseline UT integrity run. Adding to the complexity, a previous inspection attempt by another provider resulted in a tool failure and a stuck pig. This highlights the difficult nature of the geometry and line configuration.


Overcoming Challenges


Our engineering team has dedicated extensive effort in our testing facility. We have simulated and overcome the challenges expected on site in our test loops. Every element of the design has been optimised. This includes sensor configuration, tool flexibility, and bypass and centralisation systems. These optimisations ensure smooth passage through the 1.5D bends and transitions.


Intelligent Pigging Tool
6-inch intelligent pigging tool inside a launcher during Vector Inspection’s pipeline testing
Launcher Test Loop
6-inch launcher test loop with 1.5D bend – Vector Inspection pipeline testing setup.
Tool Receiver Setup
Vector Inspection 6-inch intelligent pigging tool being received after test run in pipeline receiver setup.

Advanced Technology Deployment


For this campaign, Vector will deploy the PAUT-PIG™ 6" model. This model operates with three combined technologies:


  • Wall Loss Detection using Phased Array UT

  • Geometry Profiling with Phased Array UT for dents, ovality, and restrictions

  • XYZ Mapping for pipeline positioning


All of this has been accomplished in just two weeks. From the initial request to full tool readiness, this reflects our team’s adaptability, R&D capability, and commitment to rapid global mobilisation.


Setting New Standards


We’re proud to be trusted for such a technically demanding project. We look forward to delivering another successful inspection. This will set a new standard for reliability in unpiggable pipeline integrity.


Stay tuned for updates as we mobilise and execute this exciting campaign.


This project is a testament to our commitment to excellence. We aim to lead in advanced pipeline integrity solutions. Our innovative intelligent pigging technology is designed for challenging pipelines. We are expanding our reach to critical industrial sectors worldwide.


Stay connected for more insights into our journey and advancements in pipeline integrity!

 
 
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